Amid the global manufacturing industry's transformation towards "high-precision and advanced", high-end industrial mother machines, as the "mother of manufacturing", are upgrading from "single processing tools" to "carriers of multi-scenario solutions".

At present, the complex component processing in aerospace, the integrated molding of new energy vehicles, and the micron-level precision requirements for precision molds not only test the individual performance of the equipment but also demand that it possess the comprehensive capability of "coexistence of high speed and stability, and compatibility of flexibility and rigidity".

Two core products of Hanmo Industry -

HSM-5X series five-axis machine tools and HMV series vertical machining centers

With the "precision revolution of five-axis linkage" and the "rigidity breakthrough in structural design" respectively, it has become the key equipment to solve the problems of high-end manufacturing.

Five-axis linkage: Solving the processing predicament of complex components with "dynamic precision"

In the processing fields of "complex-shaped and material-specific" parts such as aero-engine turbine blades and medical heart valves, traditional equipment often encounters the predicament of "large errors in multiple clamping and difficult cutting of hard materials". The Hanmo HSM-5X series builds a solution matrix with three differentiated models:

HSM-5XA

Designed for long and complex workpieces, it features an X-axis 1100mm stroke combined with an A-axis ±360° rotary table

The full surface processing of the turbine blade can be completed in one clamping.

The positioning accuracy reaches 0.010mm, and the repeat positioning accuracy is 0.006mm.

In the cutting of titanium alloy thin tubes, precise forming with a diameter of 0.1mm can be achieved.

HSM-5XC:

Upgrade the Z-axis stroke to 610 (V)/760 (H) mm

The B-axis rotating head can swing over a wide range of -30 ° to 120°.

Suitable for multi-chamber processing of motor housings in new energy vehicles

The rapid movement speed of 48 meters per minute has compressed the processing time for a single workpiece from 4 hours to 1.5 hours.

HSM-1500-5XC:

With an X-axis super-large format of 1500mm and a torque worktable of 1000 revolutions per minute,

Support turning and milling compound processing of large aluminum alloy components

In the processing of the integral blisdisk of the C919 engine, the integrated forming was achieved, and the surface roughness was reduced to Ra0.4, breaking the monopoly of foreign equipment.

Its core technologies lie in the B-axis rotating head driven by a torque motor (wear-free and with excellent dynamic performance), a high-speed spindle at 18,000 revolutions per minute (26kW power combined with 124/154Nm torque), and a fully closed-loop measurement system (resolution 0.001mm).

The three parties work together to achieve "micron-level" processing consistency, transforming the processing of complex hard material components from "impossible" to "stable and controllable".

Structural innovation: Strengthening the foundation of heavy cutting accuracy with "rigidity and thermal stability"

Facing the demands of "heavy cutting + high precision" for precision molds and heavy mechanical parts,

The structural rigidity and thermal stability of the equipment have become the core tests.

The Hanmo HMV series vertical machining centers build technological barriers through three major design innovations:

Infrastructure optimization

The Y-shaped symmetrical box-type columns and bases are adopted, and reinforced with cross rib plates. The finite element analysis has verified that the structural rigidity is increased by more than 40% compared with the traditional design.

High-quality cast iron castings undergo overall aging treatment to eliminate internal stress and ensure dimensional stability during long-term processing.

Feed feed thermal control system

The X/Y/ Z-axis split ball screw layout shortens the transmission chain, and the roller linear guide avoids friction fluctuations through bolt pre-tightening.

The spindle penetration cooling device and the heat exchanger form a closed-loop temperature control, keeping the temperature rise of the continuous processing spindle within 3℃ and compressing the precision deviation caused by environmental temperature fluctuations to 0.002mm/m.

High-efficiency cutting ability

It is equipped with a standard 8000rpm belt-driven spindle (with an output torque of 47.7N · m), which can meet the requirements of 7.5mm depth face milling of S45C steel, and the chip discharge rate can reach 367cc/min.

Optional 12,000-24,000 RPM spindles are available, suitable for high-speed processing of light metals. The maximum chip removal rate of the end mill can reach up to 1206cc/min.

In precision mold processing, the Fine Surface Control (FSS) and Smooth Tolerance Control (STC) functions equipped in the HMV series stabilize the surface roughness below Ra1.6 through a 1-micron increment instruction.

The 420×360×60mm P20 steel mold was processed in 7 hours, with the cavity size accuracy controlled within ±0.005mm, confirming the technical strength of "heavy cutting without sacrificing accuracy".

From "Single-point breakthrough" to "System Construction" : Hanmo's high-end Manufacturing Empowerment Logic

Whether it is the "dynamic precision revolution" of the HSM-5X series in the field of complex components or the "structural rigidity breakthrough" of the HMV series in heavy cutting scenarios, essentially, they are all practices of Hanmo to "solve industry pain points with technology"

The former has broken the foreign monopoly on the core technology of five-axis linkage, making the processing of key parts in fields such as aerospace and medical care "independently controllable".

The latter fills the domestic gap in high-precision processing equipment for heavy cutting, providing support for cost reduction and efficiency improvement in the precision mold and heavy machinery industries.

The synergy of these two products not only represents the concentrated manifestation of over 120 patented technologies of Hanmo, but also reflects the leap path of China's high-end industrial mother machines from "following" to "keeping pace" :

With "precision" and "rigidity" as the two wheels,

Guided by "scenario-based solutions",

Let "Made in China" gain a firm foothold in the global high-end manufacturing industrial chain.

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